What is the Difference Between Cardboard and Corrugated Boxes for Shipping?

Have you thought about the packaging solutions you use to send your products? It’s a critical decision since it might be the distinction between a one-time customer and a loyal customer. To become loyal to you and your business, a consumer must be happy not only with your goods but also with the timeliness and method of delivery.

Your purchase is transported in a cushioned or reinforced envelope, package, or box, depending on size and weight. For businesses that use box-style shipping supplies as packaging products, the initial impression the container creates on your consumer is essential.

If someone receives your goods in broken or mistreated packaging, the chances of them ordering from you again are low. Don’t let that happen. If you transport items regularly, ensure you understand the difference between corrugated and cardboard packaging to ensure you’re utilizing the right packing material for your company. The above may be avoided while growing revenue, keeping consumers, and creating a great customer experience.

What Is the Difference Between Cardboard and Corrugated Boxes?

Cardboard and corrugated boxes for packaging differ in several aspects, from the materials used to the method they’re built. These distinctions may appear minor to those outside the sector, but anybody in the shipping and wholesale packing supplies industry understands how significant they may be.

Cardboard Boxes

Cardboard sheets are thick, durable sheets made from heavy-duty paper and are essentially pale brown sheets. The cardboard boxes are used as packaging boxes but are not often utilized for heavy-duty transportation.

There are numerous kinds of cardboard, based on how they are produced. Knowing all of these features will help you make the finest decision. The many types of cardboard are distinguished by the types of pulp used, the quality of the pulp, its thickness, and the percentage of the new one. Paperboard, corrugated fiberboard, and cardstock are the most regularly used cardboards.

Notably, all corrugated sheets fall under the category of cardboard sheets, but not all fall under the category of corrugated sheets. The greatest internet vendors confuse corrugated and cardboard sheets for the same thing.

Corrugated Sheets

This is created by further processing cardboard sheets. Corrugated sheets are made up of multiple layers of cardboard paper that have been bonded together. Its key components are the inner and outer flat board which are referred to as the liner, and the cardboard between the two or more liners is the medium. The medium offers corrugated cardboard stiffness and structure in the shape of arches.

Corrugated cardboard boxes are made from various boards, types, and flutes. The boards and flutes determine the cardboard’s strength and thickness. Corrugated boxes, for example, are used in pizza boxes, shipping boxes, and retail displays.

Corrugated Boards

The fundamental distinction between corrugated sheets depends on the flutes and boards employed. The following are the most regularly used boards:

Single Face

A single sheet of liner board is used in single-face corrugated boards. It is supplied in rolls with a single medium bonded together. Corrugated single-face boards are commonly used as packing inserts to cushion and protect fragile products.

Single Wall

This corrugated cardboard contains two liner boards and a medium attached between them. These sheets, also known as double-face boards, are flexible and are widely used as shipping boxes and store displays. The single wall of the corrugated sheets ensures that the boxes are simple to transport, stack, or ship. They are sometimes referred to as one-ply corrugated boxes.

Double Wall

These cardboard sheets contain three liner board sheets bonded between them, with two mediums glued in between. The medium and liner board layers add strength and structure to the boxes. Double-wall corrugated boxes are ideal as wholesale shipping supplies for bigger products and transporting bulkier objects.

Triple Wall

Three medium bonded layers are sandwiched between four sheets of liner board in triple wall corrugated boards. This is, without a doubt, the most durable corrugated board available, providing high-strength protection. It is the finest choice for shipping large things. Triple-wall corrugated boards, often known as three-ply corrugated boxes, are widely used for industrial components and other large commodities.

Corrugated Flutes

The flutes between the liner boards provide corrugated cardboard strength and cushioning. Their primary function is to make the boxes stronger and stiffer. They protect the boxes and make them suitable for shipping.

Furthermore, the thickness is the foundation upon which the flute is defined. They are classified from A through F based on the flute size. The thickness of the A-type flute is 5mm, whereas the thickness of the F-type flute is 0.8mm. Larger flutes have steeper angles for added strength.

Important Shipping Considerations

While cardboard and corrugated packaging may appear to perform the same functions, they are considered distinct in construction and purpose. So, between corrugated and cardboard, which should you choose to meet your packaging demands and those of your customers?

Your choice of corrugated versus cardboard shipping containers will considerably influence consumer impressions. Thus, it’s critical to grasp the distinctions between the two shipping supplies for small businesses.

If you’ve decided to utilize corrugated boxes for shipment, select the right quality and thickness of cardboard. The Mullen Test and the Edge Crush Test are two distinct tests used to determine the strength of cardboard. Which one is best depends on your intended application. The Mullen Test is typically suggested for individual-shipped boxes, although the ECT is ideal for palletized items.

Because cardboard and corrugated board are both susceptible to moisture, shippers may wish to consider other options in instances where goods may become wet. Additional packing supplies such as plastic wrap and absorbent materials such as vermiculite can help preserve cardboard and corrugated board from moisture.






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